{"id":1214,"date":"2019-09-27T15:20:45","date_gmt":"2019-09-27T09:50:45","guid":{"rendered":"http:\/\/tyremarket.com\/tyremantra\/?p=1214"},"modified":"2021-12-22T12:11:16","modified_gmt":"2021-12-22T06:41:16","slug":"how-are-tyres-made","status":"publish","type":"post","link":"https:\/\/www.tyremarket.com\/tyremantra\/how-are-tyres-made\/","title":{"rendered":"How Are Tyres Made? Tyre Manufacturing Process"},"content":{"rendered":"<p>For something that is fairly simple in its use, however, how tires are made is a cumbersome procedure. Though tires started out as simply air encased in rubber, today they are more sophisticated than ever. Tyres are no longer just rubber and air. Instead, they\u2019re made up of several layers of different materials, each playing its own role in how the tyre functions. They are a sophisticated mix of materials, including high-tech fabrics, natural and synthetic rubbers and even steel (in some cases).<\/p>\n<p><iframe src=\"https:\/\/www.youtube.com\/embed\/K474RYse9P8\" frameborder=\"0\" allowfullscreen=\"allowfullscreen\"><\/iframe><\/p>\n<p>The making of tire involves much research and design. Cutting edge manufacturing utilizing highly advanced machinery is used in large state-of-the-art facilities at tire manufacturing plants. As many as more than 200 raw materials are combined and then physics, chemistry and engineering is applied to give customers the highest degree of comfort, performance, reliability, and safety at all levels.<\/p>\n<p>The process can broadly be divided into the following two steps:<\/p>\n<h2>1- Tyre\u00a0<strong>Planning And Design:<\/strong><\/h2>\n<p>&nbsp;<\/p>\n<p>In this first stage, the process begins with a computer which measures the vehicle\u2019s special needs into a measurable specification. Then a prototype is created to see the design\u2019s capability to work as per the needed features. Developing tyre for the market is a long drawn practice which can take up to months of testing, inspection and quality checks by the dedicated team of experts.<\/p>\n<p>&nbsp;<\/p>\n<h2>2- Tyre\u00a0<strong>Manufacturing:<\/strong><\/h2>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-1217 size-medium\" src=\"https:\/\/www.tyremarket.com\/tyremantra\/wp-content\/uploads\/2016\/09\/tyre-1524286_1280-222x300.png\" alt=\"tyre manufacturing process \" width=\"222\" height=\"300\" hspace=\"18\" vspace=\"10\" srcset=\"https:\/\/www.tyremarket.com\/tyremantra\/wp-content\/uploads\/2016\/09\/tyre-1524286_1280-222x300.png 222w, https:\/\/www.tyremarket.com\/tyremantra\/wp-content\/uploads\/2016\/09\/tyre-1524286_1280-768x1037.png 768w, https:\/\/www.tyremarket.com\/tyremantra\/wp-content\/uploads\/2016\/09\/tyre-1524286_1280-758x1024.png 758w, https:\/\/www.tyremarket.com\/tyremantra\/wp-content\/uploads\/2016\/09\/tyre-1524286_1280.png 948w\" sizes=\"auto, (max-width: 222px) 100vw, 222px\" \/>Tyre manufacturing starts with different kinds of raw materials. Actually putting all the parts of a tire together can be a messy process. The process starts with the mixing of basic rubbers with process oils, carbon black, antioxidants and other additives. Before a tire is built, all these components of the tyre are mixed together in a Banbury Mixer under high pressure until they have the consistency of gum. From there, the material is sent to other machines, where it is fabricated into the individual parts of a tyre.<\/p>\n<p>Once all the tire parts are made, they are sent to the tire building machine which is a pretty apt name. On the machine goes an inner liner of rubber, the plies, the belts, the bead, the sidewall and the tread. Once all the parts are in place, the tire building machine presses them together.<\/p>\n<p>The tire isn\u2019t finished yet. When a tire comes off the tire building machine, it is called then as \u201cGreen Tire\u201d. The materials have been put together but not cured yet. Also, green tyres don\u2019t have the grooved pattern of the tread in them. Green tyres go into a mold when they are inflated because the inflation helps the tyre to press against the mold. As a result of which the mold imprints the tread pattern and tire information on the tyre. While in mold, tire is heated to over 149 degrees celsius to cure the tire and bond the components. While the passenger car tires stays for about 15 minutes, the bigger tires like that for truck may cure for an entire day. The heating process is known as vulcanizing the tire.<\/p>\n<p>From there the tyre gets inspected by the specialists. Then it is ready to go on your wheels.<\/p>\n<div class=\"class=\"><\/div>\n","protected":false},"excerpt":{"rendered":"<p>For something that is fairly simple in its use, however, how tires are made is a cumbersome procedure. Though tires started out as simply air&#8230;<\/p>\n","protected":false},"author":4,"featured_media":1242,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"video","meta":{"om_disable_all_campaigns":false,"footnotes":""},"categories":[3,5],"tags":[488,489,484,391,491,492,487,485,486,490],"class_list":["post-1214","post","type-post","status-publish","format-video","has-post-thumbnail","hentry","category-featured","category-videos","tag-banbury-mixer","tag-green-tire","tag-how-are-tyres-made","tag-rubber","tag-tread-marks","tag-tread-pattern","tag-tyre-facility","tag-tyre-making-process","tag-tyre-manufacturing","tag-tyre-tread","post_format-post-format-video"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.5 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\r\n<title>How Are Tyres Made? - Tyre Manufacturing Process<\/title>\r\n<meta name=\"description\" content=\"The making of tire involves much research and design. 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Cutting edge manufacturing utilizing highly advanced machinery is used in large state-of-the-art facilities at tire manufacturing plants.\" \/>\r\n<meta property=\"og:url\" content=\"https:\/\/www.tyremarket.com\/tyremantra\/how-are-tyres-made\/\" \/>\r\n<meta property=\"og:site_name\" content=\"Tyremarket : Tyre News, Review &amp; Guide\" \/>\r\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/tyremarketindia\" \/>\r\n<meta property=\"article:published_time\" content=\"2019-09-27T09:50:45+00:00\" \/>\r\n<meta property=\"article:modified_time\" content=\"2021-12-22T06:41:16+00:00\" \/>\r\n<meta property=\"og:image\" content=\"https:\/\/www.tyremarket.com\/tyremantra\/wp-content\/uploads\/2016\/09\/tyre-making-planning-Cropped-e1474969230510.jpg\" \/>\r\n\t<meta property=\"og:image:width\" content=\"729\" \/>\r\n\t<meta property=\"og:image:height\" content=\"409\" \/>\r\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\r\n<meta name=\"author\" content=\"Ankit verma\" \/>\r\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\r\n<meta name=\"twitter:creator\" content=\"@tyremarketindia\" \/>\r\n<meta name=\"twitter:site\" content=\"@tyremarketindia\" \/>\r\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Ankit verma\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"3 minutes\" \/>\r\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\\\/\\\/www.tyremarket.com\\\/tyremantra\\\/how-are-tyres-made\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/www.tyremarket.com\\\/tyremantra\\\/how-are-tyres-made\\\/\"},\"author\":{\"name\":\"Ankit verma\",\"@id\":\"https:\\\/\\\/www.tyremarket.com\\\/tyremantra\\\/#\\\/schema\\\/person\\\/622e94976c8daee44e969fe0577d2380\"},\"headline\":\"How Are Tyres Made? 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When all the other kids would break downhill I would pedal harder just to go faster and enjoy the thrill. Adding to my interest for speed, I grew engrossed in the working mechanics of two wheelers thanks to my father as he is a hydraulic mechanic and would take me along with him on his repair sessions. Eventually I became familiar with the tools and basic technical concepts of two wheelers.Super sport and sport tourers are more of my liking and the sparks to these flames were ignited the first time I experienced the maddening power of a Yamaha YZF R1. I was just 14 years old at the time and got to ride as a pillion with an older acquaintance. This one short ride influenced my every decision in terms of the bikes I want to own. As of today I\u2019m 26 years old and a proud owner of a Yamaha Fz15 version 2.0 and a Kawasaki Ninja 650 2014 model having clocked a decent 30k Kms only while touring, waiting to clock 1000s more as riding makes me feel whole again after enduring the dismal routines of life.\",\"sameAs\":[\"http:\\\/\\\/tyremarket.com\"],\"url\":\"https:\\\/\\\/www.tyremarket.com\\\/tyremantra\\\/author\\\/ankit_verma\\\/\"}]}<\/script>\r\n<!-- \/ Yoast SEO plugin. -->","yoast_head_json":{"title":"How Are Tyres Made? - Tyre Manufacturing Process","description":"The making of tire involves much research and design. 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